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  • Platforms | igear

    IGear Platforms The IGear Platforms Embody Twenty (20) Plus Years of Experience in delivering reliable software solutions for marquee manufacturers throughout the world. We have a unique skillset that encompasses machine communication protocols and data collection, manufacturing process control, manufacturing data context, software development, and Microsoft cloud services. ​ Our company name, inspired by a physical gear that transfers motion from one device to another, represents the ability to move data and information, between dissimilar technologies in a manufacturing enterprise to better automate and digitize the process, resulting in substantial productivity, quality, and profitability gains. ​ ​ ​ The CONNECT Platform leverages our unique understanding of (and intellectual property around) real-time machine control systems, the flow of products and data through a manufacturing process, and how raw data is contextualized to provide accurate, up-to-date insights of what’s happening on the factory floor. ​ The SQUEAKS Platform leverages our commitment to the team members and the information they need to be successful. Given today’s workforce challenges, team members are being asked to cover more ground and get more done with less. SQUEAKS empowers the team members (both frontline and office workers) to communicate and collaborate in a more modern and efficient manner, leveraging everyday technologies and proven production principles. ​ With IGear, you get both a Data Service Platform (CONNECT) and a Productivity Platform (SQUEAKS) that are seamlessly integrated to help your plant and employees run at peak performance. PRODUCTIVITY PLATFORM DATA SERVICE PLATFORM

  • INSIGHT | igear

    Greater Clarity. Sharper Focus. Smarter Decision Making. Real-Time Reporting And Clearer Visualization INSI GHT is a highly versatile, web-based data reporting and visualization platform. It enables global manufacturers and industrial equipment OEMs to quickly and reliably build, implement, and supp ort Connected Manufacturing business applications by providing a unified reporting framework that allows you to simultaneously view and easily discern mission-critical information from multiple, disparate data sources. Precise Alignment To Your Operational Needs Getting the most from real-time industrial data requires tools that are robust, versatile, and easily ta ilored to provide views that are aligned with the unique operational shifts and manu facturing process flow of a specific facility. ALWAYS ON® INSIGHT provides: DASHBOARD VIEWS INSI GHT provides a configurable, widget-based system that allows for image views, chart views, data-grid views, event views, and gauge views of both raw data derived data using complex rate calculations and formulas applied to raw data to monitor and analyze status, trends, and other process, quality, and performance indicators. AGGREGATION AND ROLLUP INSI GHT enables the ability to create user-defined containers to group assets based upon facility structure and layout, making it easy to organize and aggregate dashboard views by cell, line, area, or individual plant within a larger organization. SMARTER DATE FOR PROMPT DECISION MAKING ​ Anticipating a manufacturing process that is spinning out of control before it occurs or responding to production quality and equipment performance concerns at the precise moment that measurements dip below acceptable thresholds, demands proper analysis, rapid alerting, and easy accessibility by the right people no matter where they may be currently located. INS IGHT offers: ANALYSIS AND REPORTING INSI GHT enables a wide range of possibilities for analyzing data. By utilizing its criteria filters, users can retrieve custom report views of select data for specific time periods, shifts, etc. Volumes of data can be distilled into concise reports for viewing histories and spotting trends. Reports can be easily exported in MS Excel for further analysis . ALERT NOTIFICATIONS Data and events/alarms that are being monitored by INSI GHT can be used to create real-time, formula-based notifications (including setting and comparing of parameter limits) to be delivered in either text or email message formats. Alert notifications created by users and/or Site Administrators are available for self-subscription by users so they can stay informed of only those machine conditions important to them . MOBILE DEVICE ACCESS INSI GHT offers native application support for iOS and Android. Mobile support enables access to a configurable set of dashboard views, alarm events, real-time text and email alert notifications. UNIFY LEGACY AND MODERN DATA SOURCES AND SYSTEMS Providing a single, powerful web-based platform for integrating data reporting and visualization across a diverse set of existing and new data sources and systems allows manufacturers to extend and leverage current automation investments. INSI GHT features include : DATABASE INDEPENDENT With INSI GHT , you can protect and leverage your existing investment in your data sources and database schemas by developing dashboard reports and charts for accurately and reliably presenting information to the entire organization . DOCUMENT LIBRARY INSI GHT includes a document library function to enable the secure storage and retrieval of device-specific user and maintenance manuals, safety documents, historical machine parameter and program files, engineering drawings, custom documents, etc. In addition to rich text documents, RSS and YouTube video content can be stored to enhance and facilitate the distribution of instructional materials. API INT EGRATION Embedded into INSI GHT is a robust set of API services, built upon industry standards and Open Data Protocol (OData) to enable solution data to be integrated with a variety of existing applications such as CRM systems; ERP systems; reporting packages like MS Excel (via PowerPivot) and Tableau; customer maintenance solutions; permanent data stores, etc . FLEXIBLY DEPLOY GLOBAL SOLUTIONS In our increasingly global economy, successful manufacturers have evolved from a one-size-fits-all mentality to a mass customized product point of view. The software platforms they choose as the foundation for their connected manufacturing processes must reinforce this same way of thinking. In support of this, INSI GHT provides : ​ PRIVATE LABEL CO-BRANDING INSI GHT is designed to enable private-label co-branding. Configurable branding elements can be used to personalize the brand experience so that each user’s system interface will look like an extension of the company’s brand. This co-branded experience is accessible from all major web browsers (Chrome, Safari, Firefox, Opera, and Internet Explorer) as well as from all supported mobile devices . MULTI-LANGUAGE SUPPORT INSI GHT supports language translation in twelve unique languages including English, Japanese, German, Spanish, French, Italian, Portuguese, Chinese, Dutch, Russian, Polish, and Czech. FLEXIBLE DEPLOYMENT INSI GHT provides options to allow for Public Cloud, Private Cloud, and On-Premise deployment models. Some Capabilities of INSIGHT Vary by Deployment Model

  • Traceability | igear

    Traceability Assist Captures Traceable Genealogy Throughout The Manufacturing Process Correlating machine data with relevant plant floor information is a key requirement for documenting quality and establishing an audit trail that can identify and isolate potential quality concerns before and after a finished product is shipped to market. With ASSIST™, part tracking and traceability aggregates operator ID, part serial number, work order, component lots, automated test results, manual measurements, and other process variables with each machine cycle. This level of automated data collection and part tracking allows for a detailed genealogy and permanent record of each part that is shipped – validating and documenting quality across the entire product life cycle. With the addition of networked barcode label printers, wireless handheld scanners, and operator terminals, the ASSIST™ part tracking and traceability process can be fully paperless, reducing labor cost and increasing production levels. The following illustration and list of capabilities highlights some of the key aspects of the ASSIST™ software product. Capabilities Overview ​ ​ Provide product life cycle traceability and document quality Satisfy customer and regulatory reporting requirements Correlate machine cycles to external data such as operators, raw materials, component lots, part serial numbers, inspection data, etc. Provide an interface for operators to create jobs and update the part record Capture operator activity and log reports Internally drive the creation of serial numbers for lots and serialized part marking Interface with business systems to automatically drive the serial number process Drive barcode labels within external applications based on machine cycles and part types Provide a comprehensive traceability database with indexing for long term storage Provide an internal web-based reporting system with serial number lookup, comprehensive genealogy records, integrated security, administration, etc. Traceability Error Proofing Manufacturing Intelligence ERP Integration Lineside Labeling Operator Assistance

  • Action | Igear, Llc | Louisville

    Micros oft Teams + SQU EAKS Part of the conversation. Microsoft Teams Now What? Several hundred million people use Teams for real-time collaboration and communication. SQUEAKS makes production events and gaps in performance part of the conversation. ​ If a machine drops out of automatic or a process needs attention, SQUEAKS generates an alert to those directly responsible for solving the problem via a Teams chat based on their role, work schedule, and other criteria to minimize distractions. If a key performance metric drops below the goal, SQUEAKS draws attention to the concerning situation by way of a message in a Teams channel, with the real-time production report included. ​ Beyond extending visibility into what’s happening now on the shop floor, SQUEAKS drives action! After a concerning event, SQUEAKS answers the question, “Now What?” ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ SQUEAKS connects frontline employees with appropriate support personnel and provides step-by-step guidance via user-defined Workflows to shorten response times. ​ ​ ​ ​ ​ ​ If the corrective action isn’t completed correctly or in a timely manner, Escalation Rules drive accountability and elevate the concern up the chain of command to ensure nothing falls through the cracks. ​ And if you are running a Teams meeting, you can ask the SQUEAKS bot to get the report you need. SQUEAKS One-Source cuts through the clutter by consolidating all your information sources in one place – making you and everyone around you more productive. ​ Get more out of Teams with SQUEAKS! 1-2- 3-

  • Manufacturing Productivity | igear

    Manufacturing Productivity Boost Manufacturing Productivity Levels SQUE AKS is a manufacturing productivity booster. It’s a revolutionary software platform designed to keep people in touch. It quickly gathers the information you want to see and gets it to you immediately, which will help improve communication across the board. Bring more employees into the fold and have them report back the information that you need to know in less time with this easy-to-use software. SQUEAKS focuses on reducing response times and saving you money. As you know, even a few minutes of downtime can cost thousands of dollars. Don’t put off improving your communication channels. At SQUEAKS , we can help you boost productivity today. Contact us at INFO@IGEAR.COM for a helpful support agent who can explain more about the benefits of using our software. REQUEST A DEMO SQDC Boards Software Manufacturing “Call For ...” Mobile Andon Organize & Share Videos Mobile App for Stack Lights Worker Productivity Software IoT Software Communication Platform Real-time Manufacturing Information Manufacturing Productivity Production Efficiency Manufacturing Execution Systems Production Displays Manufacturing Software App Floor Management Development Systems (FMDS) Transforming Visual Management Boards Visual Management Microsoft Power BI + Squeaks Manufacturing Communication

  • Communication Platform | IGear

    Communication Platform Route the Right Information to the Right People at the Right Time Are you looking for the best possible visual communication platform for industrial purposes? Do you want to keep up to date on what’s happening in your facility while being more mobile? That’s where SQUEAKS can help. SQUEAKS is mission-critical software that allows you to see the personalized alerts and progress your team is making surrounding concerning events. It puts you in control of the data that you’re collecting and lets you decide what’s most important. It saves you time and energy, because you have the ability to check in with team members wherever they are to most effectively get the job done. If there’s ever a problem, this easy-to-use and real-time communication platform helps you get in touch, immediately, from anywhere. Explore how SQUEAKS works Check out our page, SQUEAKS to see walkthroughs and videos on this impressive productivity platform. Request A Demo SQDC Boards Software Manufacturing “Call For ...” Mobile Andon Organize & Share Videos Mobile App for Stack Lights Worker Productivity Software IoT Software Communication Platform Real-time Manufacturing Information Manufacturing Productivity Production Efficiency Manufacturing Execution Systems Production Displays Manufacturing Software App Floor Management Development Systems (FMDS) Transforming Visual Management Boards Visual Management Microsoft Power BI + Squeaks Manufacturing Communication

  • SQUEAKS Demo Videos | igear

    Productivity For Everyone Now all you need is SQUEAKS. SQUEAKS Intro Play Video Share Whole Channel This Video Facebook Twitter Pinterest Tumblr Copy Link Link Copied Now Playing SQUEAKS Intro 02:01 Play Video Now Playing Transforming Operator Stations 04:54 Play Video Request A Demo Thanks for watching! Stay tuned for more videos. SQDC Boards Software Manufacturing “Call For ...” Mobile Andon Organize & Share Videos Mobile App for Stack Lights Worker Productivity Software IoT Software Communication Platform Real-time Manufacturing Information Manufacturing Productivity Production Efficiency Manufacturing Execution Systems Production Displays Manufacturing Software App Floor Management Development Systems (FMDS) Transforming Visual Management Boards Visual Management Microsoft Power BI + Squeaks Manufacturing Communication

  • Floor Management Development Systems | igear

    Floor Management Development System (FMDS) Digital Transform Your FMDS Boards When you think of FMDS today, you probably think of people huddled around a Board, at the line. The Board is most likely paper based and manually updated, once per shift. With SQUEAKS, the FMDS Board is interactive, digital, and automatically updated, in real-time, improving visibility, and driving action. These benefits help you and your team solve problems more quickly. With SQUEAKS, it matters less where you’re physically located. Whether you’re conducting a quick huddle meeting at the line or an in-depth problem-solving session in your office, SQUEAKS consolidates everything in one platform, facilitating teamwork and collaboration virtually anywhere, anytime. A fundamental principle of FMDS is input from every employee makes a difference. With SQUEAKS, every employee is a “problem-solver” and engaged in problem solving activities and continuous improvement. SQUEAKS is the ultimate FMDS Board for improving productivity. REQUEST A DEMO Watch these videos to learn more about how you can convert paper boards to digital, integrate Microsoft Power BI with your visual management boards, and share videos with your teams. Transforming Visual Management Boards from Paper to Digital Play Video Facebook Twitter Pinterest Tumblr Copy Link Link Copied SQDC Boards Software Manufacturing “Call For ...” Mobile Andon Organize & Share Videos Mobile App for Stack Lights Worker Productivity Software IoT Software Communication Platform Real-time Manufacturing Information Manufacturing Productivity Production Efficiency Manufacturing Execution Systems Production Displays Manufacturing Software App Floor Management Development Systems (FMDS) Transforming Visual Management Boards Visual Management Microsoft Power BI + Squeaks Manufacturing Communication

  • Microsoft Power BI + Squeaks | igear

    POWER BI + SQUEAKS Extract More From Microsoft Power BI Analytics and Business Intelligence SQUEAKS complements Power BI, Microsoft’s analytics and business-intelligence platform. SQUEAKS is the connected worker platform for Industry 4.0. Together, SQUEAKS and Power BI are empowering employees to perform at the highest levels of productivity, product quality and safety assurance by making clear what needs attention and driving teamwork based on live, up-to-the-moment information. ​ SQUEAKS enhances Power BI by advancing real-time decisions, enabling clearer team communication and ensuring tighter collaboration based on real-time information. All of which leads to better results, improved performance, and greater profitability. REQUEST A DEMO SQDC Boards Software Manufacturing “Call For ...” Mobile Andon Organize & Share Videos Mobile App for Stack Lights Worker Productivity Software IoT Software Communication Platform Real-time Manufacturing Information Manufacturing Productivity Production Efficiency Manufacturing Execution Systems Production Displays Manufacturing Software App Floor Management Development Systems (FMDS) Transforming Visual Management Boards Visual Management Microsoft Power BI + Squeaks Manufacturing Communication

  • IoT Software | igear

    IoT SOFTWARE Improve IoT Software Performance With SQUEAKS Invest in an IoT platform that will help you produce your best work in a timely manner with SQUEAKS , our newest manufacturing software, SQUEAKS cuts through the noise and clutter brought on by the growth of data produced by IoT, improving communication. Resolve issues more quickly and enhance the conversation by requesting and receiving photos from your employees. Get updates on standardized workflows directly from the machines and personnel involved to immediately identify bottlenecks of know when production is falling behind schedule. SQUEAKS can escalate the issue to a higher level of management, helping create a sense of urgency and moving production concerns forward as soon as possible for quicker response times and resolution. All along the way, comments and a history of the actions taken are kept in order, so you know what’s happening and when. Visit our helpful page SQUEAKS to see our software in action. With the implementation of this software, you can experience a huge turnaround in the way you communicate and collaborate with the team members in your plant. REQUEST A DEMO SQDC Boards Software Manufacturing “Call For ...” Mobile Andon Organize & Share Videos Mobile App for Stack Lights Worker Productivity Software IoT Software Communication Platform Real-time Manufacturing Information Manufacturing Productivity Production Efficiency Manufacturing Execution Systems Production Displays Manufacturing Software App Floor Management Development Systems (FMDS) Transforming Visual Management Boards Visual Management Microsoft Power BI + Squeaks Manufacturing Communication

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