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  • IGear, LLC | Squeaks Software | 8016 Vine Crest Avenue, Louisville, KY, USA

    Information Powered Best-in-class manufacturers rely on IGear software to drive mission-critical production applications – and optimize employee productivity. Closing the Gap IGear closes the gap between ... Information Technologies (IT) and Operational Technologies (OT) Office Workers and Frontline Workers ... to automate complex manufacturing processes and empower decision-makers. Platforms CONNECT - Data Service Platform CONNECT is a manufacturing data service platform that provides ETL/ELT capabilities among a diverse set of technologies to include factory floor devices, applications, and data structures to enable on-prem solutions and a “pipe” between the factory floor and the cloud. ​ CONNECT leverages open standard and native protocols to enable both the control of a process in a mission critical capacity as well as the movement of data between systems in real-time or batch. CONNECT can run on-prem, hybrid (Edge), or in the cloud depending on application requirements and has become a standard platform among leading companies due to its proven track record for reliability, fault tolerance, and flexibility for more than 20 years. SQUEAKS - Productivity Platform SQUEAKS is a visualization and action management platform for everything that happens on the factory floor. When critical events and negative data trends occur, SQUEAKS kicks-in with 1) targeted alerts that include workflows and escalation rules that cannot be ignored, 2) real-time metrics and dashboards broadcast across digital signage displays throughout the plant, and 3) interactive One-Source boards on the plant floor that enable collaboration to quickly solve problems and advance continuous improvement activities. ​ With SQUEAKS running as an app in Microsoft Teams, everything that happens in SQUEAKS is now seamlessly integrated with Microsoft Teams, converging OT and IT networks by extending Teams to the plant floor while improving collaboration and communication between office workers and frontline workers. MES Solutions ASSIST - Product Traceability & Process Interlocking ASSIST is IGear’s solution for contextualizing real-time, serialized manufacturing data to include individual products, consumed components, cycle anomalies, associated process data, defect tracking, and operator information. The result is a digital, on-demand traceability and genealogy birth certificate for each product. ​ ASSIST can interface with every control system and machine in the process to validate and control the flow of good products from machine-to-machine, while preventing non-conforming products from leaving the plant. When ASSIST is fully implemented, individually serialized products associated with operator mistakes and/or machine failures will not be cleared for shipment to the end customer. ASSIST integrates with ERP systems to automate the broadcast of production schedules, bill-of-material information, and part/recipe specifications to the factory floor while also providing real-time inventory status information back to the ERP system. SQUEAKS PI - Production Intelligence SQUEAKS PI (Production Intelligence) is IGear’s solution for measuring manufacturing performance and contextualizing manufacturing data by work center, product type, production day, shift, machine fault, root cause, and more. With real-time machine connectivity, data is aggregated at various levels of granularity and is published to SQUEAKS in the form of metrics and datasets to be used in SQUEAKS dashboards in an off-the-shelf manner. ​ Additionally, SQUEAKS PI provides configurable business rules to trigger squeaks messages based on machine data and events in real-time, providing an off-the-shelf data source for escalating alerts and workflows through the SQUEAKS platform. SQUEAKS PI needs only a single part count input to calculate accurate manufacturing performance to include cycle time, downtime, and OEE. IGear Complem ents The T ools You Already Use. IGear gets the most out of the best-in-class technologies and tools you already have in-place. We embrace open standards and native protocols to leverage your current technology investments and keep your costs low. Microsoft Partnership IGear complements Microsoft products to accelerate innovation, optimize operations, empower workers, and enhance customer satisfaction. Microsoft Teams Microsoft 365 Microsoft Azure Open AI Teams + IGear Running as an app within Teams, SQUEAKS provides real-time, plant floor visibility into what’s important now – escalating critical alerts from machines and drops in performance to ensure nothing important is going to slip through the cracks. Azure + IGear CONNECT provides an information pipeline between the technologies and systems on the shop floor to Azure – unlocking valuable data, with context, for cloud-based analytics tools and business applications to take advantage of. Open AI + IGear Given today’s labor market, IGear software helps manufacturers leverage the latest in information technology tools such as AI to innovate and solve problems faster with less resources. Ignition + IGear After a concerning event is made visible on the Ignition screen, SQUEAKS directs it to the right person in a targeted fashion with workflows that provide guidance and escalation rules that create a greater sense of urgency. IGear recognizes the importance of timely information in the hands of the right people. In manufacturing, any number of events can cause a machine to drop out of automatic or a key performance metric to fall short of the goal. ​ Highlighting where action is required is critical given the importance of uptime, product quality, customer satisfaction and employee safety. ​ IGear improves production efficiency and increases profitability by ... ​ Driving action and extending visibility of critical events and KPIs ​ Moving data between technologies for real-time process control Contextualizing data and events for cloud applications AI enablement ​

  • SQUEAKS for Teams | igear

    SQUEAKS + TEAMS SQUEAKS for Microsoft Teams 300 Million people already use Microsoft Teams to communicate and collaborate, chat, share files, conduct meetings, ... ​ • “Centralized”, common, familiar platform • No need to install a new app Extend visibility into plant operations and drive action based on events (machine faults, drops in performance, operator call for, etc.) that demand attention. ​ • “Personalized” experience – tune in to what matters • Proven production principles – modern technology Closing the gap between office workers and frontline workers Escalating Alerts Drive action with targeted messages, workflows, and escalation rules. Shorten Response Times Receive “escalated” alerts in a Teams Chat – autom atically generated from a PLC, HMI, etc. HMI on plant floor Equipment faults from PLCs Know the status of every concerning event - clarify ownership, drive accountability and create a greater sense of urge nc y. Metrics & Data Know what’s important now by extending visibility of critical KPIs. Real-time SQUEAKS dashboard on plant floor Optimize Collaboration Concerning gaps in performance relative to goal are pushed into a Teams Chat to the right people – minimizing distractions ​ SQUEAKS Metrics & Dashboards are visible on production displays at the line and within Microsoft Teams SQUEAKS ​ Consolidate information in one place for better decision making and problem solving SQUEAKS interactive display on plant floor Find Information Faster Ask the SQUEAKS bot to find what you need to save time and know you are working with the latest information. ​ Consolidate SharePoint files, web pages (from HMI screens, etc.), Microsoft 365 files, PDF documents, video streams, etc. - in one place. SQUEAKS Browser App Access the SQUEAKS website inside of Teams. Full user Home Page access wit h integrated security.

  • SQUEAKS | igear

    SQUEAKS Productivi ty Platf orm Productivity is Everything Ensuring an efficient production line requires that key stakeholders in the process receive immediate notification when things start to go south. SQUEAKS by IGear employs innovative smart technology and an advanced software system to alert your team members, anywhere they are, with relevant and actionable information. The result is faster response time, more accurate issue analysis, and shorter downtime – all of which lead to greater company profitability. SQUEAKS, Enables You To: Drive More Immediate Action • Better Leverage Information Extend Access & Visibility • Improve Company Culture DRIVE ACTION LEVERAGE INFORMATION EXTEND VISIBILITY IMPROVE CULTURE DRIVE ACTION Interact with live information from automation and manufacturing applications ​ Generate alerts with user-defined workflows to provide guidance and enforce standards ​ Clarify ownership – drive accountability ​ Escalate nonconforming alerts to appropriate personnel ​ Cut response times – solve problems faster ​ Minimize distractions – tune into what matters most ​ ​ Reduce respons e tim e by 40% LEVERAGE INFORMATION ​ Eliminate manual, non-value-added tasks ​ Synchronize information across all your data sources in real-time ​ Aggregate dissimilar OT/IT information sources in one platform ​ Zero paper, Zero Labor ​ Greater Sustainability Improve agility and mobility with a more connected workforce ​ Utilize technology to optimize operations and heighten productivity ​ ​ ​ ​ ​ Time savings of up to 85% EXTEND VISIBILITY Provide at-a-glance feedback on KPIs across your enterprise ​ Expand visibility of plant floor activities to the office network ​ Know if you are winning today ​ Draw attention to performance gaps and process abnormalities ​ Adjust to concerning situations in real time ​ View many sources of information simultaneously for better decisions ​ ​ ​ ​ ​ Productivity ROI < 6 months IMPROVE CULTURE Improve team leader’s skills and enhance their odds of success ​ Make the team member’s job easier ​ Bridge the gap between the frontline and office worker ​ Accelerate the rollout of standards and best practices ​ Recognize employees for a job well done ​ Collaborate with team members – anytime, anywhere ​ Engage employees – improve employee retention & morale ​ Countless benefits of engaged employees With SQUEAKS, Your Team Can: Reduce Response Rates By 40% • Create a Time Savings of up to 85% Realize an ROI of Less than 6 Months • Empower a More-Engaged Workforce Introducing SQUEAKS - Productivity is Everything Play Video Facebook Twitter Pinterest Tumblr Copy Link Link Copied Request A Demo Squeaks Demo Videos SQUEAKS is Ushering in a New Era in Visual Management Boards. Smarter, Faster & More Targeted With Greater Reach ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ Built on the fundamental principles of visual management, employee engagement, and team problem-solving – SQUEAKS brings Visual Management and KPI Boards into the digital 21st Century. Visual Management Boards - OneSource Play Video Facebook Twitter Pinterest Tumblr Copy Link Link Copied Download the SQUEAKS Comparison sheet SQUEAKS The Cutting Edge In Worker Productivity Software SQUEAKS enables every employee to focus on the same uniform set of goals and facilitates their ability to more immediately respond to performance gaps, concerning events, and process abnormalities. SQUEAKS Solves Problems Faster Overview Play Video Facebook Twitter Pinterest Tumblr Copy Link Link Copied Real-Time Alerts For Real-Time Response By leveraging real-time information, SQUEAKS provides you and your entire team with the immediate visibility that drives more immediate response times; you’re able to more quickly correct problems, maintain uninterrupted workflow, and address escalation rules. Resolve Issues Faster SQUEAKS provides total Visibility around concerning events or process abnormalities – delivering the right information to the right people, immediately and wherever they are. SQUEAKS drives Action – providing guidance and encouraging teamwork while specifying ownership and driving accountability until the problem is solved. SQUEAKS works in the Now – leveraging real-time Information that enables faster, more productive decision making. Consequential Manufacturing Problem With downtime measured in thousands of dollars per minute, and with product quality and employee safety an even more significant concern, every second matters – especially on the shop floor. ​ S pread-Too-Thin Employees Hampered by a shortage of skilled workers, manufacturers are asking employees to cover more ground and support more systems – requiring them to deal with more problems throughout the day. ​ Information Overload With the vast amount of data brought on by smart machines and intelligent sensors, it is easy for workers to be overwhelmed and under informed. Eliminate Costly Challenges Realize Greater Benefits Faster Problem Solving Leads To: Zero Product Defects ​ No Line Stoppages ​ No Scrap ​ Lower Employee Turnover ​ No Missed Deliveries Zero Downtime ​ No Bottlenecks ​ Fewer Employee Accidents ​ Lower Labor Costs ​ No Waste In Manufacturing, Every Second Matters, Every Dollar Counts Serving the Best To The Best SQUEAKS is already enthusiastically embraced by some of the world’s leading manufacturers. CUSTOMER SUCCESS STORIES SQUEAKS combines lean production principles with modern communications technologies to solve high-impact manufacturing problems. Track and enforce strict adherence to workflow procedures, and immediately alert the right people when quality-control limits are exceeded. Escalate non-conformance or regulatory-compliance concerns to the plant manager. Implement 100% product traceability and tighter process control to prevent bad product from advancing down the production line. Distribute troubleshooting and instruction documents along with downtime fault communication reducing action start times from one (1) hour to one (1) minute. Provide rapid feedback of product identification with the customer when a defective product issue occurs and establish the smallest range of a recall campaign. Communicate performance measures throughout the plant via smart LED displays to drive awareness and a culture for continuous improvement. Reduce injuries and OSHA-related incidents by enabling safety managers to immediately share with team members photos and videos of violations. Utilize the Industry 4.0 communication platform to seamlessly integrate with internally developed real-time process and performance mobile apps.

  • Get Started Package | igear

    GET STARTED PACKAGE Fill out this form and we will contact you to process payment and provide software download instructions. Business Email First Name Last Name Business Phone Organization Name Questions/Comments Send Thanks for submitting!

  • PRIVACY POLICY | IGear

    IGear, LLC Privacy Policy In this Privacy Policy (“Policy”), references to “We”, “Us” or “Our” means IGear, LLC , whose registered address is 8016 Vine Crest Ave, Louisville, KY 40222 . ​ This Privacy Policy shall govern Our use of any Personal Information collected by Us concerning your use of https://igear.com (“Our Site”). The use of information collected through Our Site shall be limited to the purposes under this Policy. ​ IGear, LLC understands that your privacy is important to you and that you care about how your personal and non-personal information is used and shared online. We respect and value the privacy of everyone who visits Our Site and will only collect and use information in ways that are useful to you and in a manner consistent with your rights and Our obligations under the law. ​ Please read this Privacy Policy carefully and ensure that you understand it. If you have any questions regarding this Privacy Policy, the practices of this website or your dealings with this website, you may contact Us at info@igear.com . ​ 1. Introduction This Policy applies to Our Processing of your Personal Information when you access and/or use Our Site. This Policy would apply to you as a visitor, end-user, representative, end-customer, as applicable. This Privacy Policy applies only to your use of Our Site and does not extend to any websites that are linked to from Our Site (whether We provide those links or whether they are shared by other users). We have no control over how your data is collected, stored or used by other websites and We advise you to check the privacy policies of any such websites before providing any information to them. ​ 2. Definition and Interpretation In this Policy the following terms shall have the following meanings: “Account” : means an account required to access and/or use certain areas and features of Our Site; “Cookie” : means a small text file placed on your computer or device by Our Site when you visit certain parts of Our Site and/or when you use certain features of Our Site. Details of the Cookies used by Our Site are set out in section 12, below; “Our Site ” : means this website, https://igear.com ​ “Personal Information” : means any information relating to an identified or identifiable natural person ​ “Process” : means any operation or set of operations which is performed on Personal Information or sets of Personal Information, whether or not by automated means, such as collection, recording, organization, structuring, storage, adaptation or alteration, retrieval, consultation, use, disclosure by transmission, dissemination or otherwise making available, alignment or combination, restriction, erasure or destruction. ​ “Services” : means the services provided by IGear, LLC / https://igear.com including SQUEAKS, Connect, and SQUEAKS PI software platforms. ​ “UK and EU Cookie Law ”: means the relevant parts of the Privacy and Electronic Communications (EC Directive) Regulations 2003 as amended in 2004, 2011 and 2015; and 2017 ​ “We/Us/Our” : means IGear, LLC, whose registered address is 8016 Vine Crest Ave, Louisville, KY 40222 3. Personal Identification Information We Collect We may collect personal identification information from Users in a variety of ways, including, but not limited to, when Users visit our site, subscribe to the newsletter, fill out a form, and in connection with other activities, services, features or resources we make available on our Site. Users may be asked for, as appropriate, name, email address, mailing address, phone number. Users may, however, visit our Site anonymously. ​ We will collect personal identification information from Users only if they voluntarily submit such information to us. Users can always refuse to supply personal identification information, except that it may prevent them from engaging in certain Site related activities. ​ 4. Non-personal Identification Information We Collect We may collect non-personal identification information about Users whenever they interact with our Site. Non-personal identification information may include the browser name, the type of computer, and technical information about Users’ means of connection to our Site, such as the operating system and the Internet service providers utilized and other similar information. ​ 5. How We May Use Collected Information We will use your Personal Information only as described in this Privacy Policy and shall Process your Personal Information only if We have a legal basis to. We may use your Personal Information in the following ways: To respond to communications from you, To carry out market research, To analyze your use of Our site, To gather feedback to enable Us to continually improve Our site and your user experience, To adapt your preferences to your experience on Our site, In addition to this, with your permission and/or where permitted by law, We may also use your Personal Information for marketing purposes which may include contacting you by email AND/OR telephone AND/OR text message AND/OR post AND/OR web push notifications with information, news and offers on Our Services. ​ We will not, however, send you any spam and will take all reasonable steps to ensure that we comply with the applicable law in this regard. IGear, LLC may also do lead generation activities by adding a call to action buttons/banner/popups for companies with a profile page on the website. ​ Furthermore, advertisers whose content appears on Our Site may engage in what is known as “behavioral advertising” i.e. advertising which is tailored to your preferences, based on your activity. Your activity is monitored using Cookies, as detailed below in section 12. You can control and limit your information used in this way by adjusting your web browser’s privacy settings. ​ Please note that We do not control the activities of such advertisers, nor the information they collect and use. Limiting the use of your Personal Information in this way will not remove the advertising, but it will make it less relevant to your interests and activities on Our Site. ​ 6. Data Retention Period IGear, LLC retains the Personal Information collected where an ongoing legitimate business requires retention of such Personal Information such as for litigation/defense purposes, as necessary to comply with our legal obligations, maintain accurate financial and other records, resolve disputes, and enforce our agreements. In the absence of a need to retain your Personal Information as specified herein, We will either delete or aggregate your Personal Information or, if this is not possible then We will securely store your Personal Information and isolate it from any further Processing until deletion is possible. ​ 7. Data Security Your Personal Information is extremely important to us. We use appropriate technical and organizational measures to protect the Personal Information that We collect and Process. The measures We use are designed to provide a level of security appropriate to the risk of Processing your Personal Information. If you have questions about the security of your Personal Information, please contact Us immediately as described in this Policy. Notwithstanding the security measures that We take, it is important to remember that the transmission of data via the internet may not be completely secure and that you are advised to take suitable precautions when transmitting to Us data via the internet. 8. Disclosure of Information to Third Parties/Partners We may share your Personal Information with other companies in Our group. This includes Our subsidiaries AND/OR Our holding company and its subsidiaries. We may compile statistics about the use of Our Site including data on traffic, usage patterns, user numbers, sales, and other information. All such data will be anonymized and will not include any personally identifying information. We may from time to time share such data with third parties such as prospective investors, affiliates, partners, and advertisers. In certain circumstances, We may be legally required to share certain data held by Us, which may include your Personal Information, for example, where We are involved in legal proceedings or where We are complying with the requirements of legislation, a court order, or a governmental authority. We do not require any further consent from you in order to share your data in such circumstances and will comply as required with any legally binding request that is made of Us. As a visitor, end-user, representative, end-customer, using IGear, LLC’s Services as defined herein, any data you provide in the process may be shared with vendors who may reach out to you in connection with the Services and/or to send you relevant marketing collateral with your permission and/or as permitted under law. We may contract with third parties to supply products and services to you on Our behalf. These may include payment processing, delivery of goods, search engine facilities amongst other functions we undertake to cater our Services to you. In some cases, the third parties may require access to some or all of your data. Where any of your data is required for such a purpose, We will take all reasonable steps to ensure that your data will be handled safely, securely, and in accordance with your rights, Our obligations, and the obligations of the third party under the law. We may also share your Personal Information if we merge with or are acquired by another company. In such a case, your information will likely be one of the assets that is transferred. 9. Children’s Privacy We recognize the importance of children’s safety and privacy. We do not request, or knowingly collect, any personally identifiable information from children under the age of 16. If a parent or guardian becomes aware that his or her child has provided Us with Personal Information, he or she should write to Us at the email address set forth in this Policy. ​ 10. International Transfer of Personal Information Your Personal Information and files including their backups are stored on our servers and the servers of companies we hire to provide services to Us. Your Personal Information may be transferred across national borders because We have servers located in the United State of America, and the companies we hire to help Us run our business may be located in different countries around the world. ​ International Transfer The information that we collect from you may be transferred to and stored in a country outside the European Economic Area (EEA). It may also be Processed by staff operating outside the EEA who work for Us or our partners. If you are a resident of the European Economic Area and when your Personal Information is Processed outside EEA, We will ensure that the recipient of your Personal Information offers an adequate level of protection, for instance by entering into standard contractual clauses for the transfer of Personal Information as approved by the European Commission (Article 46 General Data Privacy Regulation, 2016), or We will ask you for your prior consent to such international data transfers. 11. Summary of Your Rights Under GDPR (A) European Privacy Rights If you are a resident of the European Economic Area, you have the following rights – Right to be informed: You are entitled to know whether we hold your Personal Information and the purpose your Personal Information is processed for. Right of access: You are entitled to obtain a copy of your Personal Information, together with an explanation of the categories of Personal Information being Processed, the purposes of such Processing, and the details of third parties to whom the Personal Information may have been disclosed to. Right to rectification: You are entitled to correct / update your Personal Information available with us. Right to erasure: You are entitled to get your Personal Information erased from Our customer relationship management (CRM) databases. Please note that we need to retain certain Personal Information about you for legal and internal business reasons, such as fraud prevention. We will retain your Personal Information for as long as necessary to provide you with the websites and apps you are eligible to use and as needed to comply with our legal obligations and enforce our agreements. Right to data portability: You are entitled to obtain and reuse your Personal Information. You can either obtain the Personal Information from Us or, in turn, provide it to a third party (if you so wish), or ask Us to transfer your Personal Information directly to a third party. Right to object/restrict Processing or both: You have a right to object / restrict the Processing of your Personal Information in some circumstances, including where the Personal Information is inaccurate (for the period during which we are verifying the Personal Information), the Personal Information is no longer required in light of the purpose of Processing, or in connection with direct marketing (you can prevent / discontinue marketing communications to you by checking certain boxes on the forms we use to collect your Personal Information), or by utilizing opt-out mechanisms in the emails we send you. You shall also have the right not to be subject to a decision based solely on automated Processing, including profiling, which produces legal effects concerning and similarly significantly affecting you. In the above cases, we will retain minimum Personal Information to note that you opted out from being contacted again. For the exercise of any of the above-mentioned rights, please write to Us at info@igear.com . (B) California Privacy Rights If you are a resident of California, this section provides additional details about the personal information we collect about you, and your rights under the California Consumer Privacy Act, or “CCPA.” Subject to certain limitations, the CCPA provides you the right to request: That we provide you access to details on the categories or specific pieces of personal information we collect and/or sell (including how we use and disclose this information, to whom we may sell it); That we delete any of your personal information; To opt out of any “sale” of your personal information that may occur; and To not be discriminated against for exercising any of the above rights. If you would like to request that we exercise your California privacy rights under the CCPA, please send us an email. We will verify your request using information associated with your account, including your email address. Further identification may be required. You may also designate an authorized representative to act on your behalf. IGear, LLC will not sell your personal information without your prior consent. If you want to opt out of the sale of your personal information, please send us an email. (C) Nevada Privacy Rights Nevada law requires us to share with certain Nevada residents the option to opt out of the “sale” of “personally identifiable information,” as defined by Nevada law. We do not engage in such activity; however, if you are a Nevada resident who has purchased goods or services from us, you may submit a request under Nevada law to opt out of any potential future sales by emailing info@igear.com . 12. Web-browser Cookies & Similar Technologies Our Site may place and access certain first party Cookies on your computer or device. First party Cookies are those placed directly by Us and are used only by Us. We use Cookies to facilitate and improve your experience of Our Site and to provide and improve Our Services. For more details, please refer to section 5, above and to the section below, We have carefully chosen these Cookies and have taken steps to ensure that your privacy is protected and respected at all times. By using Our Site you may also receive certain third party Cookies on your computer or device. Third party Cookies are those placed by websites, Services, and/or parties other than Us. We use third party Cookies on Our Site for multiple reasons. For more details, please refer to section 5, above, and to section below. These Cookies are not integral to the functioning of Our Site. All Cookies used by and on Our Site are used in accordance with current English and EU Cookie Law. Before any Cookies are placed on your computer or device, you will be shown a prompt e.g. pop-up, message bar etc. requesting your consent to set those Cookies. By giving your consent to the placing of Cookies you are enabling Us to provide the best possible experience and service to you. You may, if you wish, deny consent to the placing of Cookies; however certain features of Our Site may not function fully or as intended. Certain features of Our Site depend on Cookies to function. UK and EU Cookie Law deems these Cookies to be “strictly necessary”. These Cookies are shown below. Your consent will not be sought to place these Cookies. You may still block these Cookies by changing your internet browser’s settings, but please be aware that Our Site may not work as intended if you do so. We have taken great care to ensure that your privacy is not at risk by allowing them. The following Third party Cookies may be placed on your computer or device: (a) Cookie List A cookie is a small piece of data (text file) that a website – when visited by a user – asks your browser to store on your device in order to remember information about you, such as your language preference or login information. Those cookies are set by us and called first-party cookies. We also use third-party cookies – which are cookies from a domain different from the domain of the website you are visiting – for our advertising and marketing efforts. More specifically, we use cookies and other tracking technologies for the following purposes: (b) Strictly Necessary Cookies These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you that amount to a request for services, such as setting your privacy preferences, logging in, or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information. None (c) Performance Cookies These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site. All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance. None (d) Functional Cookies These cookies enable the website to provide enhanced functionality and personalization. They may be set by us or by third party providers whose services we have added to our pages. If you do not allow these cookies then some or all of these services may not function properly. Cookie Description Authorization This cookie stores the authorization token for SQUEAKS to access media items. .AspNetCore.Cookies This cookie is used to store an Azure user authentication token. (e) Targeting Cookies These cookies may be set through our site by our advertising partners. They may be used by those companies to build a profile of your interests and show you relevant adverts on other sites. They do not store direct personal information, but are based on uniquely identifying your browser and internet device. If you do not allow these cookies, you will experience less targeted advertising. None Our Site uses analytics services provided by Google and Facebook Website analytics refers to a set of tools used to collect and analyze usage statistics, enabling Us to better understand how people use Our Site. This, in turn, enables Us to improve Our Site and the services offered through it. You do not have to allow Us to use these Cookies, as detailed below, however whilst Our use of them does not pose any risk to your privacy or your safe use of Our Site, it does enable Us to continually improve Our Site, making it a better and more useful experience for you. The analytics service(s) used by Our Site use(s) Cookies to gather the required information. Certain of these Cookies may be placed immediately when you first visit Our Site and it may not be possible for Us to obtain your prior consent. The analytics service(s) used by Our Site use(s) the following Cookies: Given above You can choose to enable or disable Cookies in your internet browser. Most internet browsers also enable you to choose whether you wish to disable all cookies or only third party cookies. By default, most internet browsers accept Cookies but this can be changed. For further details, please consult the help menu in your internet browser or the documentation that came with your device. You can choose to delete Cookies at any time however you may lose any information that enables you to access Our Site more quickly and efficiently including, but not limited to, login and personalization settings. It is recommended that you keep your internet browser and operating system up-to-date and that you consult the help and guidance provided by the developer of your internet browser and manufacturer of your computer or device if you are unsure about adjusting your privacy settings. 13. Links Our Site and Services may contain links to third-party websites. For example, occasionally, we may include or offer third-party products or services on our Site at our discretion. These third-party platforms have separate and independent privacy policies. We, therefore, have no responsibility or liability for the content and activities of those linked sites, including their information practices. 14. Changes To This Policy We may change this Privacy Policy as we may deem necessary from time to time, or as may be required by law. Your continued use of our Services after any changes or revisions to this Privacy Policy indicates your agreement to the terms of the revised Privacy Policy. We recommend that you check this page regularly to keep up-to-date. 15. Your Acceptance of These Terms Acceptance of Terms Through the use of this website, you are hereby accepting the terms and conditions stipulated within the aforementioned Privacy Policy Agreement. If you are not in agreement with our terms and conditions, then you should refrain from further use of our sites. In addition, your continued use of our website following the posting of any updates or changes to our terms and conditions shall mean that you are in agreement and acceptance of such changes. Contact Us If you have any questions about Our Site or this Privacy Policy, please contact Us by email at info@igear.com , by post at 8016 Vine Crest Ave, Louisville, KY 40222. Please ensure that your query is clear, particularly if it is a request for information about the data we hold about you. Policy Effective From: January 1, 2023 Policy Last Updated: May 2, 2023

  • Assist | Igear, Llc | Louisville

    SQ UEAKS PI Actionable Insights Production Intelligence SQUEAKS PI (Production Intelligence) is an off-the-shelf data source for the SQUEAKS platform and provides for the easy integration of valuable manufacturing information into the SQUEAKS platform. ​ With a single part-count input combined with contextual information about that input, SQUEAKS PI provides a comprehensive set of KPI metrics, dashboards, datasets, triggers for real-time escalating alerts, and interactive plugins to SQUEAKS One-Source for improved collaboration on the plant floor leading to increased productivity. Preconfigured historical reports are also provided. ​ SQUEAKS PI Play Video Facebook Twitter Pinterest Tumblr Copy Link Link Copied Messages ​ SQUEAKS messages can be generated by automated machine events or by people using the SQUEAKS app or other technologies such as HMIs or physical push buttons. ​ Teams, tags, and @mentions ensure that each message is directed to the designated target in real-time. ​ Workflows and Escalation Rules can be configured for any message type and ensure that alerts progress through defined states and are escalated to additional teams or people when delays occur. ​ With SQUEAKS PI, the following messages will come preconfigured with the implementation process and available for use on any workcell configured within the PI system: Message Type ​ Device Communication Loss ​ Downtime Started ​ Downtime Root Cause Updated ​ Downtime Completed ​ Non-Sequential Task Exception ​ Call Initiated For: (Production Leader, Maintenance, Engineering, Materials, Quality, Tooling, IT, Scheduling) ​ Call Cancelled For: (Production Leader, Maintenance, Engineering, Materials, Quality, Tooling, IT, Scheduling) Description Whenever connectivity to a Control System, Bolt-on PLC, IIOT device is lost after a time threshold. Whenever a WorkCenter starts a downtime event. Whenever a Downtime event is classified by a user. Whenever a WorkCenter ends a downtime event. Whenever a general exception occurs (e.g., A part counter change went negative, the product code indicated is not configured in the system, etc.). When a member of the given support staff group is needed. Cancellation of a call for a support staff group. The standard completion of a call is handled by the workflow. Cancellation is used as an exception case of a need that no longer exists. Metrics, Datasets & Dashboards SQUEAKS Metrics can be generated by automated machine data or manually through the SQUEAKS web browser application. Any technology or system can publish Metrics to SQUEAKS using IGear’s Connect software or through the SQUEAKS web API. ​ DataSets are published to SQUEAKS using a direct connection to a SQL or Oracle database table in a data grid or chart form. Any database table can be published to SQUEAKS as a DataSet. ​ Dashboards are configured in SQUEAKS using the web browser application. Any user can create their own dashboards using available Metrics and DataSets that have been published to SQUEAKS. Dashboards can be viewed via web browser, SQUEAKS mobile app (iOS and Android), within SQUEAKS TV channels, and within the SQUEAKS One-Source platform. ​ With SQUEAKS PI, the following Metrics and DataSets will come preconfigured with the implementation process and available for use within any dashboard for any workcell configured within the SQUEAKS PI system: Workcenter Metrics Good Parts Made Bad Parts Made Total Parts Made TAKT Target Unplanned Downtime Minutes Performance Utilization Quality OEE Current State Description Sum of all first-run yield good parts made for the given data set. Sum of all first-run yield bad parts made for the given data set. Sum of all parts made for the given data set. Sum of all parts that should have been made based on the ideal cycle time for each part. This target is calculated from the planned uptime since the beginning of the shift. Planned uptime is total time since the beginning of the shift minus any breaks or other planned downtime events. Sum of the duration of all downtime events that occurred during planned runtime. Planned runtime is anytime not inside of a break or Planned Downtime event. Aggregated average (weighted by time) of the Total Parts Made times Ideal Cycle Time divided by the Total Time. Aggregated average (weighted by time) of the Actual Uptime divided by the Planned Uptime. Planned Uptime is Total Time minus Planned Downtime. Actual Uptime is Total Time minus Planned and Unplanned Downtime. Aggregated average (weighted by time) of the Good Parts Made divided by the Total Parts Made. Overall Equipment Effectiveness. Aggregated average (weighted by time) of the Good Parts Made divided by Target Parts. Whether the workcenter is currently in a DOWN or RUN state. Attributes are available to show the minutes down and fault that caused the downtime. DataSet Column WorkCenter Name Current State Current Fault Unplanned Downtime Minutes Good Parts Made Target Parts Performance Utilization Quality OEE Description Name of the each individual workcenter that belongs to the filtered workcenter group. Whether the workcenter is currently in a DOWN or RUN state. The current fault that caused the workcenter to enter the DOWN state. This column is blank if the current state is RUN. Sum of the duration of all downtime events that occurred during planned runtime. Planned runtime is anytime not inside of a break or Planned Downtime event. Sum of all first-run yield good parts made for the given data set. Sum of all parts that should have been made based on the ideal cycle time for each part. This target is calculated from the planned uptime since the beginning of the period. Planned uptime is total time since the beginning of the period minus any breaks or other planned downtime events. Aggregated average (weighted by time) of the Total Parts Made by Ideal Cycle Time divided by the Total Time. Aggregated average (weighted by time) of the Actual Uptime divided by the Planned Uptime. Planned Uptime is Total Time minus Planned Downtime. Actual Uptime is Total Time minus Planned and Unplanned Downtime. Aggregated average (weighted by time) of the Good Parts Made divided by the Total Parts Made. Overall Equipment Effectiveness. Aggregated average (weighted by time) of the Good Parts Made divided by Target Parts. SQUEAKS PI Metrics & Dashboards example SQUEAKS PI Pl u g-ins SQUEAKS PI plug-ins are web objects created within the PI platform that are published to SQUEAKS for viewing and interactivity with the SQUEAKS One-Source platform. Plug-ins can also be viewed standalone within any modern web browser. The following plug-ins are included with the SQUEAKS PI implementation for any workcell configured within the system. ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ Hourly Production Report The hourly production report provides an hour-by-hour snapshot of the production of the current and past shifts. This information is updated automatically as parts are produced. The plugin provides a mechanism to specify the columns to include as part of the publishing configuration. ​ Production Control The Production Control plugin allows a secure user to apply contextual information about the simple automated workcenter data that is collected. This contextual information includes Product Changeovers, Shift Deviations and Labor Deviations. Each of these can be turned on or off when publishing the module and have additional configuration settings at the workcenter level to impact what can be adjusted via this interface. ​ Downtime Root Cause Assign As downtime is accumulated by each WorkCenter, the Downtime Root Cause Assign plugin allows for the classification of each downtime event. Downtime events are created either explicitly (by faults from the machine control system) or implicitly (once a part has not been made after a configurable percentage threshold over ideal cycle time. The user simply clicks on the pencil for a given row, selects the pre-configured Root Cause and then optionally enters a comment. Once the classification is complete, the downtime event will disappear from the Downtime Root Cause Assignment plugin. ​ Safety, Quality, Delivery, Cost These individual plug-ins have both a summary and detail component. The summary simply shows the current month icon with each day color coded based on the events that happened on a given day. The color coding, classifications and priority of the various events are configurable as well as the icons that are used. The detail section shows a tab for each of the last 12 months. Clicking on the various tabs will show the monthly overview icon and all the events for the given month. Clicking on an event will show the details of the event and media that was uploaded with the event. The plugin allows for the secure adding, editing, and deleting of new events. ​ Production, Cycle Time, OEE, Downtime, SQUEAKS Messages Historical Reports These historical reporting plug-ins are chart views with interactive criteria allowing each user to customize their date range and data rollup. The reports have drill-down capabilities and detail data reports to varying degrees. ​ Data Mining SQUEAKS PI supports full data mining of all performance data, allowing 3rd party apps such as Microsoft Excel and Power BI to retrieve contextualized data on-demand for enhanced business intelligence and custom reports. Full documentation of all data mining functions is provided. SQUEAKS PI One-Source Plug-ins example

  • SQUEAKS Demo Videos | igear

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    Operator Assistance Ensures Consistent Operator Performance Today, manufacturers face a universal labor challenge which is compounded by growing product complexities and customer expectations for higher quality. These workforce trends, specifically the widening skills gap threaten productivity, growth, and competitiveness. ASSIST™ is a comprehensive MES application that allows manufacturers to become more nimble by providing operators the step-by-step knowledge necessary to ensure each part is built to its design specifications, on time, the first time. It guides the operator through a sequence of tasks / instructions, provides immediate feedback, validates components selected, interlocks workflow processes, and reports production to ERP systems for tighter inventory control. Benefits include streamlines operator efficiency, labor savings, less rework activity, improved quality, and the reduction of warranty claims. The following illustration and list of capabilities highlights some of the key aspects of the ASSIST™ software product. Capabilities Overview ​ ​ Download part, bill of materials, and schedule information from ERP systems Dynamically drive work instructions across a diverse and custom product mix Divide a single set of work instructions among multiple operators. Validate that operators are trained for a respective product or workstation Enable role-based tasks and override capabilities Display computerized work instructions, images, videos, and take time performance feedback to the operator via touchscreen Receive barcode scans, machine events, and operator acknowledgement of key tasks Ensure the correct components are used for each assembly, including the decrementing of component lot quantities to ensure accurate WIP inventory Interlock processes to prevent mistakes via real-time communication with PLCs, torque controllers, and other devices Print traveler and shipping labels, automatically Traceability Error Proofing Manufacturing Intelligence ERP Integration Lineside Labeling Operator Assistance

  • Organize & Share Videos | igear

    Organize & Share Videos Facilitate Collaboration and Provide Guidance The SQUEAKS communication platform can be used to organize and share videos with team members – promoting enhanced collaboration and providing valuable employee guidance – when it matters most. ​ SQUEAKS provides a platform for organizing all your videos in one place – making them easy to find and share with team members. SQUEAKS improves employee productivity by getting the right information to the right people, at the right time – wherever they are – greatly enhancing their odds of success. Video topics can range from employee safety, company or plant manager announcements, equipment troubleshooting, operator training, production processes and product quality, to name a few. With smart phones and mobile devices, creating videos has never been easier. Putting those videos to work is where SQUEAKS steps in. REQUEST A DEMO SQDC Boards Software Manufacturing “Call For ...” Mobile Andon Organize & Share Videos Mobile App for Stack Lights Worker Productivity Software IoT Software Communication Platform Real-time Manufacturing Information Manufacturing Productivity Production Efficiency Manufacturing Execution Systems Production Displays Manufacturing Software App Floor Management Development Systems (FMDS) Transforming Visual Management Boards Visual Management Microsoft Power BI + Squeaks Manufacturing Communication

  • MES | igear

    MES Solutions IGear Manufacturing Execution Systems (MES) Solutions are built to help you realize the value of your existing investments and accelerate digital transformation with solutions that advance product quality, traceability, and operator efficiency. IGear equips every aspect of your production line with state-of-the-art efficiency and end-to-end excellence. ​ Our MES Solutions perform a range of critical production tasks – from detecting assembly line issues and flagging quality control errors, to providing real-time data reporting and seamless integration with your independent software and hardware systems. ​ IGear MES Solutions deliver better outcomes in the areas of: ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ASSIST ensures no defects are going to leave the building while maintaining 100% traceability to satisfy customer and governmental requirements. ASSIST is a user-configurable solution that error-proofs processes while verifying operator instructions are executed properly. ASSIST integrates with ERP systems for build-to-sequence production demands and work-in-progress inventory updates. ​ SQUEAKS PI delivers real-time insight, with context, on key performance metrics such as OEE, downtime, cycle time, and quality to cite a few. SQDC boards can be quickly created and updated manually or automatically. SQUEAKS PI provides a rich set of interactive plugins for the SQUEAKS platform. Employee Productivity Traceability & Genealogy Product Quality Worker Safety Asset Utilization Production Scheduling On-Time Delivery Reduced Costs ERROR PROOFING & TRACEABILITY PRODUCTION INTELLIGENCE

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