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Parts Production Replenishment

Predict. Prioritize. Prevent Downtime.

TTLS (Time To Line Stop) is a SQUEAKS® module
that provides predictive production logistics by continuously

evaluating material consumption, calculating which workcells
are most at risk, 
and prioritizing deliveries to prevent
line 
stoppages before they occur.

PROTECT
PRODUCTION
GAIN REAL-TIME
VISIBILITY
MAXIMIZE
THROUGHPUT
OPTIMIZE LABOR
& RESOURCES

From Requests to
Production Protection

REQUEST

Material Need 
is Captured
EVALUATE RISK

TTLS Calculates
Time To Line Stop
PRIORITIZE

Requests are Ranked by
Production Risk
DELIVER

Material Handlers Complete the 
Most Critical Deliveries
PROTECT
PRODUCTION

Prevent Line Stoppages
before They Happen

The Challenge

When multiples need parts at the same time, it's hard to know which delivery matters most.

Without real-time
prioritization, manufacturers experience:

LINE STARVATION

LOST PRODUCTION

EXPEDITED DELIVERIES

EXCESS INVENTORY

OVERTIME COSTS

 REDUCED THROUGHPUT

SAFETY INCIDENTS

How TTLS Helps

Prevent Line Stoppages

Identify high-risk situations early and deliver
parts before production is impacted.

Maximize Throughput

Keep production moving and improve attainment with reliable material availability.

Prioritize What Matters Most

Automatically rank requests so teams focus on
the work that has the greatest impact.

Improve Labor Utilization

Do more with less by directing resources where
they are needed most.

Increase Visibility

Gain real-time insights into risks, requests, performance and potential disruptions.

Key Capabilities

PREDICTIVE
TIME-TO-LINE STOP

Continuously evaluates consumption, inventory, schedules, and demand to predict when a line could run out of material.
DYNAMIC
PRIORITIZATION

Requests are ranked in
real time based on risk so
the right deliveries
happen first.
REAL-TIME
WORK QUEUES

Material Handlers

receive prioritized assignments with risk, location, and
time-to-line stop.
TEAM LEADER INTERVENTION

Supervisors can mark
HOT, cancel requests,
pause cancellations,
and monitor team performance.
CLOSED-LOOP REPLENISHMENT

Automatically trigger replenishment to intermediate locations and keep material flowing.
ANALYTICS
& ALERTS

Dashboards and alerts provide insight into risks, performance and
critical events.

Measurable Business Outcomes

Reduce
Material Related Downtime
Improve Production Attainment
Increase Throughput
Improve Labor
& Resource Utilization
Lower
Inventory Requirements
Enhance Safety
& Operational Performance

How To
Get Started:

Your time is valuable, so we only ask for 15 minutes…

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Book a 15 Minute Discovery Call

Schedule a Demo

Get Started in Your Plant

Know Sooner. Act Faster.

Contact Us Today.

Office: 502.423.0999
Toll Free (USA/Canada): 1.800.407.0458
International: 1.813.882.5809

8016 Vine Crest Avenue
Louisville, KY 40222

 

© 2026 IGear, LLC 

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